Polyimide resin powder manufactured by Yangchen Tech is a high-performance polymer that is synthesized through a condensation reaction. Its unique molecular structure provides it with excellent resistance to high temperatures, chemicals, and radiation. Unlike traditional adhesives that degrade under extreme heat, polyimide resin powder maintains its integrity, making it the go-to choice for applications where durability under harsh conditions is non-negotiable.
High-Temperature Stability: Polyimide resin powder exhibits minimal thermal expansion and retains its mechanical strength even when exposed to temperatures exceeding 500°F (260°C). This makes it ideal for bonding components in high-temperature environments.
Chemical Resistance: The polymer's aromatic structure provides excellent resistance to chemicals, including acids, bases, and solvents, ensuring that bonds remain intact even in corrosive environments.
Electrical Insulation: With its low dielectric constant and high volume resistivity, polyimide resin powder is also widely used in electrical and electronic applications where insulation is critical.
Adhesion and Flexibility: Despite its rigidity at high temperatures, polyimide resin powder can be formulated to provide excellent adhesion to a variety of substrates, including metals, ceramics, and glass.
Technical Indicator
Appearance | Melting point | Partical Size | Flowability | Gel time |
Yellow powder | 80-110℃ | 200-1000 mesh | 8-20mm | 100-600 S |
The versatility of polyimide resin powder manufactured by Yangchen Tech is evident in its wide range of applications:
Compared to traditional adhesives, polyimide resin powder offers several advantages:
Polyimide resin powder, with its thermal stability and versatility, plays a central role in advanced composites and high-temperature fuel cells.For any application where high-temperature stability and reliability are paramount, polyimide resin powder is the premier choice. Its unique combination of thermal, chemical, and mechanical properties makes it an indispensable material for manufacturing. Whether you're seeking to improve the performance of your current products or exploring new design possibilities, polyimide resin powder is the solution you need. Welcome Inquiry!
As environmental regulations become increasingly stringent and the concept of green manufacturing becomes more popular, Waterborne Free-Formaldehyde Binder is gradually becoming the preferred material in many industries. From textiles, construction to composite materials, users are paying unprecedented attention to the safety, performance stability and environmental friendliness of products. So, what kind of waterborne formaldehyde-free binder can truly achieve both "safety and efficiency"?
Safety comes from the innovation of formula design
Traditional adhesives often contain free formaldehyde, which not only poses a threat to the health of operators, but also continues to release during terminal use, affecting indoor air quality. True water-based formaldehyde-free adhesive completely abandons formaldehyde and its derivatives in the selection of raw materials and synthesis process, and adopts natural or low-toxic cross-linking agents to significantly reduce the emission of harmful substances.
High-efficiency bonding force guarantees industrial application performance
Many users are worried that water-based formaldehyde-free adhesives will sacrifice bonding strength or water resistance. In fact, with the continuous breakthroughs in polymer synthesis technology, modern water-based formaldehyde-free systems have been designed with stable cross-linking structures and moderate molecular weight water-based emulsions. While maintaining excellent bonding properties, they also have excellent heat resistance, washability and aging resistance, which fully meet the needs of industrial mass production.
Performance advantages include:
- Excellent dry and wet bonding strength
- Good water and weather resistance
- Applicable to a variety of materials (such as cotton, paper, foam, wood, non-woven fabrics, etc.)
Green production and environmental compliance double blessing
Water-based formaldehyde-free adhesive uses water as a dispersion medium, Volatile organic compound (VOC) content is extremely low, and there is almost no irritating odor during use, reducing the construction workshop's dependence on ventilation and protection. More importantly, its waste liquid treatment is simpler, which helps companies control costs while meeting environmental compliance standards.
In the fields of textiles, building decoration and paper products, more and more brands are taking "Environmentally friendly adhesive solutions" as an important part of the green supply chain.
Widely applicable to a variety of industries
A truly efficient water-based formaldehyde-free adhesive should not be limited to a certain type of material, but should have good adaptability to adapt to the diverse needs of different industries for materials and performance. The following are its typical application scenarios:
- Textile industry: used for non-woven fabric lamination, fabric coating, printing bonding, etc.
- Woodworking industry: low formaldehyde environmental protection demand scenarios such as furniture veneer and floor lamination
- Architectural decoration: sound-absorbing panels, foam board bonding
- Paper product packaging: green adhesive solutions for children's books, food packaging, and environmentally friendly paper bags
An excellent water-based formaldehyde-free adhesive must not only withstand the test of actual use in terms of performance, but also have sustainable raw material supply, stable batch control and professional technical services. As an industry-leading supplier of water-based resins and adhesives, LINTEC has always been committed to providing global customers with solutions that combine safety, stability and environmental performance.
We provide a variety of water-based formaldehyde-free adhesive product series suitable for different scenarios, which are widely used in textiles, packaging, building materials and other fields, helping customers build a green product system from the source.
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With the advent of the information technology revolution, the integrated circuit industry has developed rapidly. The increasing integration density of electronic systems leads to higher power density and greater heat generation from electronic components and the system as a whole. Therefore, effective electronic packaging must address the heat dissipation issues of electronic systems.
In this context, ceramic substrates, with their excellent heat dissipation performance, have seen a rapid surge in market demand. Particularly for aluminum nitride (AlN) ceramic substrates, despite their significantly higher prices compared to other substrates, they remain in short supply, even to the point of being "hard to find." Why is this?
The reasons are simple. The author believes there are three main points:①Superior performance, worth the price②Challenging production process③Rapid market growth.
Today, we will delve deeper into these three aspects to better understand AlN ceramic substrates.
01 Outstanding Thermal Conductivity
First, ceramic packaging substrates primarily rely on the material's high thermal conductivity to transfer heat away from the chip (heat source) and facilitate heat exchange with the external environment. For power semiconductor devices, packaging substrates must meet the following requirements:
High thermal conductivity to meet heat dissipation needs.
Excellent heat resistance to withstand high-temperature applications (above 200°C).
Matched coefficient of thermal expansion (CTE) with chip materials to reduce thermal stress in packaging.
Low dielectric constant for high-frequency performance, reducing signal transmission delay and improving speed.
High mechanical strength to meet the mechanical performance requirements during packaging and application.
Good corrosion resistance to withstand strong acids, alkalis, boiling water, organic solvents, etc.
Dene structure to meet the hermetic sealing requirements of electronic devices.
So, how does aluminum nitride perform? As a ceramic substrate material, AlN ceramic parts boast high thermal conductivity, high strength, high resistivity, low density, low dielectric constant, non-toxicity, and a CTE matching Si. These properties make it one of the most promising high temperature ceramic materials.
02 Complex and Tedious Production Process
The production of AlN ceramic substrates is highly complex and tedious, primarily reflected in two aspects: the preparation of high-end AlN powder and the fabrication of the substrates. Let’s explore these two areas separately.
1. Aluminum Nitride Powder
The quality of almost all industrial ceramic products is heavily influenced by the raw material quality, and AlN ceramic substrates are no exception.
(1) Powder Preparation Methods
As a high-performance powder material, researchers worldwide continue to innovate to address technical challenges in existing processes while exploring new, more efficient preparation methods. Currently, the most widely used industrial methods are carbothermal reduction and direct nitridation, which are mature, simple, and yield high-quality products.
(2) Multiple Factors Affect Powder Performance
The performance of AlN ceramic products depends directly on the characteristics of the raw powder, particularly its most valuable property—thermal conductivity. Key factors influencing thermal conductivity include:oxygen and other impurity content,sintering density,microstructure.These factors are reflected in the AlN powder’s purity, particle size, and shape.
(3) Hydrolysis Sensitivity and the Need for Modification
Despite its excellent properties, AlN powder has a major drawback: it is highly prone to hydrolysis. In humid environments, it readily reacts with hydroxyl groups in water to form aluminum hydroxide, creating an alumina layer on the surface. This layer dissolves oxygen into the lattice, reducing thermal conductivity and altering physicochemical properties, complicating its application.
The current solution is to coat the aluminum nitride particles with a substance that isolates them from water, preventing hydrolysis. Methods to inhibit hydrolysis include:surface chemical modification,surface physical coating.
2. Substrate Fabrication
(1) Ceramic Substrate Forming
The primary method for preparing AlN ceramic substrates is tape casting.
(2) Critical Step—Sintering
Sintering is a crucial step in AlN substrate preparation.Pressureless sintering is the most common for AlN substrates due to its simplicity and low cost, but it typically requires high temperatures and sintering aids to achieve high performance.
The uniformity of sintering temperature in the furnace significantly impacts AlN ceramics. Research into temperature uniformity supports mass production, cost reduction, and commercialization.
For dense ceramic sintering, adding sintering aids is the most economical and effective method.These materials serve two purposes during sintering:
They react with surface Al₂O₃ to form liquid aluminates, promoting mass transfer via viscous flow. This adjusts particle contact angles, fills pores, and enhances densification.They react with oxygen, reducing lattice oxygen content.
In reducing atmospheres, sintering time and temperature must be carefully controlled to prevent AlN reduction. Neutral atmospheres (e.g., N₂) avoid this issue, making them preferable for producing high-performance AlN ceramics.
About Xiamen Juci Technology Co., Ltd.
Xiamen Juci Technology Co., Ltd. is a high-tech enterprise specializing in the research, development, production, and sales of high-performance ceramic materials. As a leading AlN substrate manufacturer, the company is committed to providing high-quality aluminum nitride series products and solutions for industries such as electronics, semiconductors, and aerospace. With exceptional quality and service, Xiamen Juci has earned widespread trust from global customers.
Media Contact:
Xiamen Juci Technology Co., Ltd.
Phone: +86 592 7080230
Email: miki_huang@chinajuci.com
Website: www.jucialnglobal.com
I. Definition of Carboxylated Polyvinyl Alcohol (CPVA)
Carboxylated polyvinyl alcohol is a hydrogen-modified polymer obtained through a carboxylation reaction based on polyvinyl alcohol (PVA). CPVA has typically higher solubility and better performance than unmodified PVA.
II. Functions of Carboxylated Polyvinyl Alcohol
Plasticizer
CPVA can be used as a plasticizer to improve the processing properties and flexibility of plastics. It is often used in the production of soft plastics, coatings, and rubber products.
Adhesive
CPVA can act as an adhesive, forming strong bonds between different materials. For example, when used as glue, it can bond materials such as paper, wood, and plastic together.
Lubricant
CPVA can function as a lubricant, reducing friction on contact surfaces and extending the lifespan of materials. It is commonly used in industrial applications such as metalworking, textile manufacturing, and plastic processing.
III. Applications of Carboxylated Polyvinyl Alcohol
Packaging Materials
CPVA is used in manufacturing food packaging materials, such as wrapping paper, plastic films, and straws. This polymer is not only safe and environmentally friendly but also provides excellent flexibility and water resistance, offering effective protection for food packaging.
Paper Coating
CPVA is used to coat paper, enhancing its strength and water resistance. It is commonly applied in the production of books, magazines, and other paper-based products.
Medical Field
CPVA is used to manufacture medical products, such as sutures and artificial cartilage. It has good biocompatibility and poses no adverse effects when in contact with human tissues, ensuring the safety and reliability of medical materials.
Conclusion
Carboxylated polyvinyl alcohol is a multifunctional material with applications as a plasticizer, adhesive, and lubricant. It is widely used in packaging materials, paper coatings, and the medical field.
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EVOH (Ethylene Vinyl Alcohol Copolymer) is considered to be a more environmentally friendly material, mainly in terms of its advantages in reducing food waste, prolonging product freshness, and in the recycling process.EVOH's gas barrier properties are excellent, and it can effectively prevent oxygen, water vapor, and other substances from entering into the package, thus prolonging the shelf-life of the food, and reducing food spoilage and waste. This feature makes EVOH particularly important in food packaging, and can significantly reduce the environmental burden caused by food expiration or spoilage.
In addition, EVOH has good recyclability, and although its recyclability is not as good as that of materials such as PE (polyethylene) and PP (polypropylene), it can be used in combination with these materials to take advantage of the strengths of both materials; PE and PP have better mechanical strength and chemical resistance, while EVOH provides a better barrier to gases. Through composite use, this multi-layer packaging material ensures packaging functionality while allowing for easier disposal during recycling, helping to reduce resource waste.
What's more, EVOH is produced in a relatively environmentally friendly manner and does not release harmful substances during its use. Compared to other traditional plastic materials, the use of EVOH reduces the need for chemical additives, further minimizing the impact on the environment. Therefore, EVOH is playing an increasingly important role in promoting green packaging and circular economy, becoming an environmentally friendly and sustainable packaging material.
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Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com
By the end of 2023, China's annual EVOH Chuanwei Chemical (a subsidiary of SINOPEC) is currently the closest to the industrialized production of EVOH enterprises, has built an annual output of 12,000 tons of EVOH (including EVOH EW-3201 Dalian Institute of Chemical Physics, Chinese Academy of Sciences, has developed an EVOH preparation method based on alkaline deep eutectic solvent, which reduces the separation cost, improves the product purity and provides technical support for the localization of EVOH. Shenzhen Institute of Advanced Polymer Research has successfully developed EVOH resins with performance comparable to that of international first-class products through continuous polymerization technology and polymer chain segment micro-regulation technology, filling the gaps in domestic technology. Policy support: the national “14th Five-Year Plan” clearly puts forward to strengthen the independent research and development of high-end polymer materials, EVOH as a high-performance barrier material, by the policy encouragement and industrial funding support. Market prospect: It is expected that after 2025, with the commissioning of domestic enterprises such as Chuanwei Chemical, the annual production capacity of EVOH in China is expected to exceed 50,000 tons, which will significantly reduce the dependence on imports, and some of the products may even be exported to the international market. Website: www.elephchem.com Whatsapp: (+)86 13851435272 E-mail: admin@elephchem.com
Powder Preparation: Localized Breakthrough via Carbothermal Reduction
The mainstream methods for producing aluminum nitride (AlN) powder (e.g., direct nitridation) depend on high-purity aluminum and extreme conditions, while Japanese firms like Tokuyama dominate the high thermal conductivity AlN substrates market. Chinese researchers have innovated the AlN carbothermal reduction process, using alumina and carbon black to achieve simultaneous reduction and nitridation at 1,600°C. This slashes AlN powder production costs by 60%, lowering prices from 200–300/kg to under 200–300/kg to under 80/kg. By tuning reaction parameters, submicron AlN powder (0.5–1.5 μm) can be made, meeting strict demands for AlN ceramic applications in 5G and power electronics.
Low-Temperature Sintering: Nano-Modification Cuts Energy Use
Traditional AlN sintering temperature reduction required >1,800°C, consuming 35% of production costs. Shanghai Institute of Ceramics developed a nano-YAG coating for AlN ceramics, enabling low-temperature sintering of AlN at 1,480°C. This reduces energy use by 30% and cuts Y₂O₃ in AlN sintering from 5wt% to 2wt%, avoiding secondary phases that degrade AlN thermal conductivity (>190 W/(m·K)).
With SiC/GaN devices pushing junction temperatures past 200°C, AlN vs. Al₂O₃ for power electronics is tilting toward AlN. The AlN market growth in semiconductor industry is robust, with substrates for automotive radar and data centers fueling a projected $1.2B market by 2023 (15% CAGR).
China’s 14th Five-Year Plan prioritizes AlN powder supply chain localization, with subsidies to boost AlN self-sufficiency in China 2025 to >50%.
While direct nitridation vs. carbothermal AlN debates persist, cost of AlN powder per kg and process maturity remain hurdles. Yet with AlN in high-power LED packaging and 5G expanding, the material is transitioning from lab to fab. For investors and engineers, tracking how to reduce AlN manufacturing cost and AlN substrates for SiC/GaN devices will be key to capitalizing on this shift.
About Xiamen Juci Technology Co., Ltd.
Xiamen Juci Technology Co., Ltd. is a high-tech enterprise specializing in the research, development, production, and sales of high-performance ceramic materials. The company is committed to providing high-quality aluminum nitride series products and solutions for industries such as electronics, semiconductors, and aerospace, earning widespread trust from customers with its exceptional quality and service.
Media Contact:
Xiamen Juci Technology Co., Ltd.
Phone: +86 592 7080230
Email: miki_huang@chinajuci.com
Website: www.jucialnglobal.com
🔬 At a molar fraction of 5% vinyl acetate, the mechanical properties of EVA (ethylene vinyl acetate copolymers) become very similar to those of soft PVC.EVA is flexible in its own right, which gives it a number of advantages, such as the disadvantage of avoiding the migration of plasticizers, which is the main reason for the gradual replacement of PVC.
💪 These copolymers have a higher modulus and better processing properties than typical elastomers and do not require vulcanization considerations. Polyvinyl alcohol can be obtained by hydrolysis of polyvinyl acetate. Poly(vinyl alcohol) is an atactic cubic polymer but does not disrupt the lattice structure due to the small hydroxyl groups. Therefore, ester bases that are not sufficiently hydrolyzed reduce crystallinity and the number of intermolecular hydrogen bonds.
💧 Highly hydrolyzed poly(vinyl acetate) (containing fewer unhydrolyzed ester groups) has a higher crystallinity. As the degree of hydrolysis increases, the molecules become easily crystallized. If these molecules are not sufficiently dispersed before dissolution, hydrogen bonding will cause them to associate with each other. In order to achieve hydrolysis levels above 98%, manufacturers need to operate at a low temperature of 96°C to ensure that the larger molecules have sufficient thermal energy to dissolve.
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EVOH (ethylene vinyl acetate copolymer) is a polymer with excellent gas barrier properties and is commonly used in food packaging, medical products, and protective materials for automotive and electronic products. Due to the high molar fraction of vinyl acetate, EVOH exhibits excellent gas barrier properties, especially for oxygen and nitrogen, and is therefore often used in food packaging to extend the shelf life of products.
The gas barrier properties of EVOH stem from its highly crystalline structure, which allows the molecular chains to be arranged more tightly, reducing the path of gas molecules through the material. In order to improve the properties of EVOH, different degrees of hydrolysis are often used to adjust the degree of crystallinity. The higher the degree of hydrolysis, the higher the crystallinity of EVOH and the consequent increase in barrier properties. Therefore, the degree of hydrolysis of EVOH must be strictly controlled during the production process to ensure that the material has ideal gas barrier properties. In China, EVOH products (EW-3201 and EW-3801) produced by Sinopec are highly recognized.
EVOH also offers significant advantages over other plastics in terms of chemical resistance, high temperature resistance and transparency. Its excellent processability allows it to be used directly in multilayer composites without the need for complex post-treatment operations during production, thus enhancing the functionality and economy of the final product.
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